Uyini Umehluko Phakathi Kwe-3-eksisi, 4-eksisi & 5-eksisi Milling?

Njengonjiniyela onokuqonda ukuthi ingxenye yakho izokwakhiwa ngaluphi uhlobo lomshini.Lapho uklama ingxenye yomshini we-CNC, kungenzeka ukuthi awuzange ucabange ukuthi yiluphi uhlobo lomshini ingxenye yakho ezokwenziwa umshini kulo, kodwa ubunkimbinkimbi nohlobo lwejiyomethri ongayiklama kuzohluka ezinhlotsheni ezahlukene zemishini.
Umehluko omkhulu phakathi kwe-3-axis, 4-axis kanye ne-5-axis machining yinkimbinkimbi yokunyakaza kokubili i-workpiece kanye nethuluzi lokusika lingahamba, lihlobene nomunye nomunye.Uma ukunyakaza kwezingxenye ezimbili kuyinkimbinkimbi kakhulu, i-geometry yengxenye yokugcina eyenziwe ngomshini ingaba yinkimbinkimbi kakhulu.

3-AXIS MACHINING

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3-axis machining

Uhlobo olulula kakhulu lwemishini, lapho i-workpiece ilungiswa endaweni eyodwa.Ukunyakaza kwe-spindle kuyatholakala ngomugqa ongu-X, Y kanye no-Z.

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Ukusetha okuhlukile kuyadingeka ohlangothini ngalunye lwengxenye

Amajamo amaningi ayinkimbinkimbi futhi asebenzayo angenziwa yi-3 axis CNC milling, ikakhulukazi uma kusezandleni zesikhungo somshini we-CNC esisezingeni lomhlaba.I-3-axis machining ifaneleka kangcono ukwenza amaphrofayili agayiwe aplaniwe, ukumba kanye nezimbobo ezinentambo emgqeni nge-eksisi.

4-AXIS MACHINING

Lokhu kwengeza ukuzungezisa mayelana ne-X-eksisi, ebizwa ngokuthi i-A-eksisi.I-spindle inezimbazo ezihambayo ezingu-3 (XYZ), njengakumishini ye-axis engu-3, ​​kanye ne-axis ye-A yenzeka ngokuzungezisa ucezu lokusebenza.Kunamalungiselelo ambalwa ahlukene emishini emi-4 yama-eksisi, kodwa ngokuvamile aluhlobo 'lwemishini eqondile', lapho i-spindle izungeza khona mayelana ne-axis engu-Z.I-workpiece ifakwe ku-X-eksisi futhi ingazungezisa ne-fixture ku-axis ye-A.Ngokusetha okukodwa, izinhlangothi ezi-4 zengxenye zingenziwa ngomshini.

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4-axis machining

4-axis machining ingasetshenziswa njengendlela enenzuzo kakhulu yezomnotho yokwenza izingxenye zemishini ngokwethiyori engenzeka emshinini we-3-eksisi.Njengesibonelo, engxenyeni esisanda kuyenza sithole ukuthi ukusebenzisa umshini we-3-eksisi bekuzodinga ukulungiswa okubili okuhlukile ngezindleko zama-$8000 kanye nama-$500 ngokulandelana.

Ngokusebenzisa ikhono le-A-eksisi lomshini we-4-eksisi, kwakudingeka ukulungiswa okukodwa kuphela ngezindleko zama-$8000.Lokhu kuphinde kwaqeda isidingo sokushintshwa kwemidlalo, kwanciphisa izindleko nakakhulu.Ukususa ubungozi bephutha lomuntu kwasho ukuthi ingxenye yethu yafika kwikhwalithi ephezulu ngaphandle kwesidingo sophenyo olubizayo Lokuqinisekisa Ikhwalithi.Ukususa isidingo sokushintsha ukulungiswa kunenzuzo eyengeziwe yokuthi ukubekezelelana okuqinile kungabanjelwa phakathi kwezici ezinhlangothini ezihlukene zengxenye.Ukulahleka kokunemba ngenxa yokulungiswa nokusetha kabusha kususiwe.

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Amaphrofayili ayinkimbinkimbi njengama-cam lobes angenziwa ngomshini emshinini we-4-axis

5-AXIS MACHINING

Le mishini yokugaya ye-CNC isebenzisa oku-2 kwe-3 okungaba khona i-eksisi yokuzungezisa, kuye ngohlobo lomshini.Umshini uzosebenzisa ukuzungezisa ku-axis engu-A naku-C-eksisi, noma ukuzungezisa ku-axis engu-B kanye ne-C-eksisi.Ukujikeleza kwenzeka nge-workpiece, noma nge-spindle.

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5-axis machining

Ukusetshenzwa okuqhubekayo kwe-5-axis kungakhiqiza izimo ze-3D eziyinkimbinkimbi kakhulu, hhayi nje izici ezihlanganisiwe ze-angle ezihlanganisiwe kodwa izindawo eziyinkimbinkimbi ze-3D ezigobile, okusinika amandla okukhiqiza izingxenye ezivame ukugcinelwa izinqubo zokubumba.

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Amathuba okusebenza kanyekanye kwama-axis angu-5

5-axis machining kunikeza abaklami izinga elikhulu lokuguquguquka ukuze baklame ijometri ye-3D eyinkimbinkimbi kakhulu.Ukuqonda amathuba ohlobo ngalunye lwemishini ye-CNC kubalulekile ekwakhiweni kwezingxenye zomshini we-CNC.Uma umklamo wakho udinga ukusetshenziswa kwe-CNC ye-5-eksisi, yisebenzise ngokugcwele!Yiziphi ezinye izici ezingazuza emandleni omshini we-5-axis?


Isikhathi sokuthumela: Mar-04-2022